Global Toroidal Power Transformer market is segmented into
application, product and geographical regions. A toroidal transformer has ring
type core made from cold rolled grain oriented (CRGO) Silicon steel strip
devoid of any joints and annealed for stress relief after being wound. These
wound cores are then suitably insulated by class B insulation and the winding
of copper wire is usually done by winding machines. In Toroidal Power
Transformers the core is permanent, devoid of any air gap and the path of flux
being along the direction of grain orientation, gives an occasion for optimum
use of flux density, in addition very low iron loss and exciting current. The
primary and secondary windings are closely linked magnetically. Therefore, the
leakage fluxes and reactance are negligible.
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A toroidal transformer has its winding spread over the entire
periphery of the core. This results in larger area for dissipating the heat.
Till date, all such small low voltage type transformers needs were met
approximately universally by traditional or conventional El transformers. Now
materials are easily available, so it has been possible to develop low voltage
transformers giving a whole set of advantages and wide range of applications in
place of conventional transformers.
Doughnut shaped toroidal transformers save space compared to E-I
cores, and sometimes to reduce external magnetic field. These use a ring-shaped
core, copper windings wrapped round this ring (and thus threaded through the
ring during winding), and tape for insulation. Toroidal transformers have a
lower external magnetic field as compared to rectangular transformers, and can
be smaller for a given power rating. Though they cost more to make, as winding
requires more complex and slower equipment. They can be mounted by a bolt
through the center, using washers and rubber pads or by potting in resin.
The toroidal transformer construction, although generally more
expensive than E-I laminated core types, provides a smaller and lighter
transformer than for a given power rating together with higher efficiency and
less leakage of magnetic field around the transformer.
Specifically, toroidal transformers offer exceptional efficiency,
minimal excess noise, and little excess leakage inductance. Toroidal
transformers can weigh as little as half as much as a transformer and still
provide more 90% efficiency. They are categorized in Volt Amps, and size can be
determined by operating frequency of the application the frequencies typically
require smaller transformers.
Toroidal Power Transformer Market is segmented by Application into
Medical equipment, Audio/Video products, Motor control equipment, Lighting,
stabilized power supplies, Microprocessor based units, Battery chargers,
Telecommunication products, Instrumentation, Computer and peripherals, CNC
controlled machines, CRT, Robot equipment, Industrial control equipment’s,
Office machines, etc.
Toroidal Power Transformer Market is segmented by Product Type
into Autotransformer, Isolated Transformer, and laminated core. Autotransformer
has one winding that is tapped at some point along the winding. Voltage is
applied across a portion of the winding and a higher voltage is produced across
another portion of the same winding. The equivalent power rating of the
autotransformer is lower than an actual load power rating.
Isolated Transformer is linked to two circuits magnetically, but
provides no metallic conductive path between the circuits. An application would
be in the power supply for medical equipment, when it is necessary to prevent
any leakage from the AC power system into devices connected to a patient.
Laminated Core is the most common type of transformer, widely used in electric
power transmission, and appliances to convert mains voltage to low voltage to
power electronic devices. They are available in power ratings ranging from MW
to MW. The insulated laminations minimize the current losses in the iron core.
Toroidal Power Transformers Market is segmented By Geographical
Region into North America, China, Europe, Southeast Asia, Japan, and India. The
Key Players include Eaton, Worth Electronic, Analog Devices, Amvis, Triad
Magnetics, Hammond Manufacturing, Abrasion, Toroid, Tort ran, Schneider
Electric and Precision.
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Vary good post. thank you for sharing.
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